Common Preclinical ADC Development Mistakes (And How to Avoid Them)

Understanding the Complexities of Antibody-Drug Conjugate (ADC) Development

Antibody-drug conjugates (ADCs) are at the forefront of targeted cancer therapies, offering a powerful combination of monoclonal antibody specificity and cytotoxic drug potency. However, ADC development is a highly complex and multidisciplinary process, requiring expertise in antibody discovery, linker chemistry, payload selection, and pharmacokinetics. Given the high-risk, high-reward nature of ADCs, early identification and mitigation of common pitfalls are crucial for clinical success.

Successful ADC development demands expertise in:

  • Antibody discovery and antibody engineering
  • Chemical optimization of linkers
  • Selection, synthesis, and conjugation of cytotoxic payloads
  • In vitro and in vivo biology, ADME, PK optimization of payloads, and linkers

As ADC technology advances, researchers are continuously exploring novel conjugation techniques, linker innovations, and payload modifications to enhance efficacy and reduce toxicity. The complexity of ADCs means that even small mistakes in the early stages of development can lead to costly failures in clinical trials.

By recognizing these potential pitfalls and adopting a strategic approach, scientists can significantly increase the likelihood of successful therapeutic outcomes.

The Most Common ADC Development Mistakes (and How to Address Them Scientifically)

Cell line development is the process of creating cell cultures from single cells with desired genetic features, such as continuously secreting a specific protein, over expressing a target protein on the surface of the cell membrane, or lacking certain proteins or enzymes that exist in normal cells. These carefully cultivated cell lines serve as factories that generate the therapeutic agents that underlie many modern treatments or serve as important tools for biomedical research. This process extends further into cell banking, where these cell lines are preserved and maintained for future use. 

Poor Preclinical ADC Target Selection Leads to Off-Target Toxicity

Selecting the right target antigen is one of the most critical determinants of ADC success. The ideal target should be highly expressed on tumor cells with minimal expression in healthy tissues. However, many ADC programs fail due to incomplete or inadequate characterization oftarget expression across different tissue types, antigen shedding, internalization rates, or tumor heterogeneity within the tumor microenvironment.

For example, antigen shedding can lead to payload release in circulation rather than at the tumor site, increasing systemic toxicity. Advanced single-cell sequencing and spatial transcriptomics have become essential tools in ensuring robust target validation.

Our Strategic Solutions:

  • Utilize advanced single-cell sequencing and spatial transcriptomics for robust target validation.
  • Quantitatively assess target expression across multiple tumor types and disease stages.
  • Conduct ADCC/CDC Assay using flow cytometry, IHC, and NGS to improve tumor selectivity and enhance clinical success rates.

Suboptimal ADC Linker-Payload Synthesis Impacts Stability and Efficacy

ADC linker design is pivotal in determining drug stability and efficacy. Site-specific ADC conjugation further enhances these designs, ensuring precise and controlled payload delivery. Premature degradation of linkers in circulation can lead to off-target toxicities and narrow therapeutic windows. A common mistake is assuming that one linker chemistry is universally effective.

Our Strategic Solutions:

  • Implement tunable linkers with environment-responsive cleavage mechanisms to ensure reliable drug performance in circulation and at the target site. For instance, pH-sensitive or enzyme-cleavable linkers, such as β-glucuronide and cathepsin B-cleavable systems, have shown significant improvements in controlled payload release within tumor micro environments.
  • Use hydrophilic linker designs to reduce aggregation and improve solubility and stability and ultimately enhancing their pharmacokinetic profiles.
  • Explore advanced linker conjugation strategies, including bioorthogonal linkers and click chemistry, for controlled payload release. These approaches improve the overall therapeutic index by ensuring the ADC remains inactive until reaching the tumor site, reducing the likelihood of systemic toxicity.
  • Support with rigorous analytical validation (e.g., DAR analysis for ADCs via mass spectrometry and HPLC).

Inefficient Antibody Screening or Engineering Reduces the Therapeutic Window

Not all monoclonal antibodies (mAbs) are inherently suitable for ADC development. Antibodies with poor internalization kinetics, high off-target binding, or excessive Fc-mediated immune activation limit ADC efficacy. A common mistake is assuming that any high-affinity antibody is a good candidate for conjugation.

Our Strategic Solutions:

  • Optimize antibody specificity and affinity while minimizing cross-reactivity to normal tissue proteins.
  • Engineer antibodies for site-specific conjugation to improve stability and pharmacokinetics. Additionally, antibody stability assessments using hydrogen-deuterium exchange mass spectrometry (HDX-MS) can preemptively identify liabilities that could impact ADC performance.
  • Utilize glycoengineering and structure-guided affinity maturation for enhanced internalization and minimal immune activation. For example, glycosylation modifications have been shown to reduce Fc receptor binding, decreasing the risk of unwanted immune activation while maintaining tumor specificity.
  • Apply HDX-MS assessments to preemptively identify liabilities impacting ADC performance.
  • Have an experienced protein science team producing engineered antibodies with optimal functions and tags for site-specific conjugation.

Navigating Regulatory and Industry Challenges in ADC Development

Antibody-drug conjugates (ADCs) represent a powerful class of targeted cancer therapies, combining the specificity of monoclonal antibodies with the potency of cytotoxic drugs. However, the complexity of ADC development extends beyond scientific hurdles to encompass critical regulatory and manufacturing challenges. We provide end-to-end solutions in ADC discovery and development, from target identification to preclinical development.

  • Tailored Preclinical ADC Services: We offer an all-in-one solution from target or toxin initiation to preclinical development, providing rapid, customized ADC conjugation approaches. Our services include ADC manufacturing process optimization, CMC strategies, and regulatory-compliant release testing, ensuring a seamless transition to preclinical evaluation.
  • ADC Manufacturing and Scale-Up: We provide expertise in biologics CMC development and GMP manufacturing, supporting IND/NDA and beyond. Our capabilities include CMC and formulation development, progressing from pilot scale to full-scale commercial manufacturing. With a strong focus on stability and formulation through freeze-drying, we ensure optimal drug performance and longevity.
  • DMPK and In Vivo Pharmacology Support for IND-Enabling Studies: Our platform provides high-quality, one-stop services for ADC/XDC projects, from optimization to IND/NDA submission. our DMPK and in vivo pharmacology team ensures comprehensive characterization, streamlining the path to regulatory approval.

By partnering with us, you can confidently advance your ADC programs with the assurance of regulatory compliance, efficient scale-up, and high-quality manufacturing.

Avoiding Linker Pitfalls in ADC Development: ChemPartner’s Solutions

One of the most significant challenges in ADC development is achieving specific and efficient conjugation while minimizing off-target toxicities. We address this challenge through advanced linker technologies that optimize conjugation efficiency and therapeutic efficacy. Our bioorthogonal click chemistry-based linkers enable highly specific conjugation and controlled payload release, minimizing systemic toxicity and enhancing the therapeutic index.

Our Linker Innovations:

  • Bioorthogonal click chemistry-based linkers for highly specific conjugation.
  • Environment-responsive linkers (e.g., pH-sensitive and enzyme-cleavable) for targeted payload release.
  • Proprietary hydrophilic and charged linker systems to improve ADC pharmacokinetics and minimize aggregation.

These linkers ensure that ADCs remain inactive in systemic circulation, thereby reducing off-target toxicities and enhancing the therapeutic index. Additionally, our team uses environment-responsive linkers, such as pH-sensitive and enzyme-cleavable systems, to optimize payload release within the tumor microenvironment, ensuring maximum efficacy where it matters most.

Our novel linker technologies represent a significant advancement in ADC development, integrating custom ADC linker and payload development and hydrophilic and charged linker synthesis for maximum efficiency and therapeutic impact. With a track record of synthesizing over 1,000 innovative linker-payloads, we offer bioconjugation and ADC process development solutions that address critical challenges related to stability, specificity, and efficacy. Leveraging proprietary hydrophilic linker systems, our approach minimizes aggregation issues and improves pharmacokinetic profiles, enabling precise payload delivery to tumor sites.

To support these advancements, our scientists are skilled in a wide range of analytical techniques, including mass spectrometry and high-performance liquid chromatography (HPLC), to evaluate linker performance and conjugation efficiency rigorously. Our integrated discovery chemistry platform provides our clients with the flexibility to customize linker-payload combinations tailored to their unique therapeutic needs, offering a competitive edge in ADC innovation.

Final Thoughts: Advancing ADC Development Through Science and Strategy

Success in ADC development requires more than just innovative technology—it demands a rigorous, data-driven approach rooted in scientific principles. By understanding and addressing these common pitfalls, our researchers enhance ADC efficacy, minimize toxicities, and ultimately improve patient outcomes.

As the field evolves, interdisciplinary collaboration between chemists, biologists, and clinicians will be essential to drive next-generation ADC innovations – whether optimizing novel conjugation chemistries or designing the next generation of tumor-targeting ADCs, we provide an integrated framework that enhances efficiency and clinical relevance.

As we prepare for World ADC London 2025, we invite you to engage with our team to explore collaborative opportunities that drive breakthrough ADC innovation.

Your discovery. Our expertise. Unlimited possibilities.


Explore the experience and capabilities of our teams!

Click here to learn about our services

Read More…

Employee Spotlight: Hu Liu, PhD

Employee Spotlight: Hu Liu, PhD

Employee Spotlight Our employee spotlight series celebrates the accomplishments and expertise of our valued scientists and staff. Hu Liu Hu Liu, PhD Director of Biologics Discovery Q&A with Dr. Liu What is your favorite part of your role here as Director of...

Headquarters

1F & 3F, Block A
2829 JinKe Road
Zhangjiang Hi-Tech Park
PuDong New Area
Shanghai China, 201203

w

Contact Us

China: +86 21 5132 0088
US: +1 650 419 9974
Europe: +45 4586 9000

contact@chempartner.com

Share This